Via The New York Times
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SAN FRANCISCO — I.B.M.
scientists are reporting progress in a chip-making technology that is
likely to ensure that the basic digital switch at the heart of modern
microchips will continue to shrink for more than a decade.
The
advance, first described in the journal Nature Nanotechnology on
Sunday, is based on carbon nanotubes — exotic molecules that have long
held out promise as an alternative to silicon from which to create the
tiny logic gates now used by the billions to create microprocessors and
memory chips.
The I.B.M. scientists at the T.J. Watson Research
Center in Yorktown Heights, N.Y., have been able to pattern an array of
carbon nanotubes on the surface of a silicon wafer and use them to build
hybrid chips with more than 10,000 working transistors.
Against
all expectations, silicon-based chips have continued to improve in speed
and capacity for the last five decades. In recent years, however, there
has been growing uncertainty about whether the technology would
continue to improve.
A failure to increase performance would
inevitably stall a growing array of industries that have fed off the
falling cost of computer chips.
Chip makers have routinely doubled
the number of transistors that can be etched on the surface of silicon
wafers by shrinking the size of the tiny switches that store and route
the ones and zeros that are processed by digital computers.
The switches are rapidly approaching dimensions that can be measured in terms of the widths of just a few atoms.
The process known as Moore’s Law was named after Gordon Moore, a co-founder of Intel,
who in 1965 noted that the industry was doubling the number of
transistors it could build on a single chip at routine intervals of
about two years.
To maintain that rate of progress, semiconductor
engineers have had to consistently perfect a range of related
manufacturing systems and materials that continue to perform at evermore
Lilliputian scale.
I.B.M. Research Vials contain carbon nanotubes that have been suspended in liquid.
The I.B.M. advance is significant, scientists said, because the
chip-making industry has not yet found a way forward beyond the next two
or three generations of silicon.
“This is terrific. I’m really excited about this,” said Subhasish Mitra, an electrical engineering professor at Stanford who specializes in carbon nanotube materials.
The
promise of the new materials is twofold, he said: carbon nanotubes will
allow chip makers to build smaller transistors while also probably
increasing the speed at which they can be turned on and off.
In
recent years, while chip makers have continued to double the number of
transistors on chips, their performance, measured as “clock speed,” has
largely stalled.
This has required the computer industry to change
its designs and begin building more so-called parallel computers.
Today, even smartphone microprocessors come with as many as four
processors, or “cores,” which are used to break up tasks so they can be
processed simultaneously.
I.B.M. scientists say they believe that
once they have perfected the use of carbon nanotubes — sometime after
the end of this decade — it will be possible to sharply increase the
speed of chips while continuing to sharply increase the number of
transistors.
This year, I.B.M. researchers published a separate paper describing the speedup made possible by carbon nanotubes.
“These
devices outperformed any other switches made from any other material,”
said Supratik Guha, director of physical sciences at I.B.M.’s Yorktown
Heights research center. “We had suspected this all along, and our
device physicists had simulated this, and they showed that we would see a
factor of five or more performance improvement over conventional
silicon devices.”
Carbon nanotubes are one of three promising
technologies engineers hope will be perfected in time to keep the
industry on its Moore’s Law pace.
Graphene is another promising
material that is being explored, as well as a variant of the standard
silicon transistor known as a tunneling field-effect transistor.
Dr.
Guha, however, said carbon nanotube materials had more promising
performance characteristics and that I.B.M. physicists and chemists had
perfected a range of “tricks” to ease the manufacturing process.
Carbon
nanotubes are essentially single sheets of carbon rolled into tubes. In
the Nature Nanotechnology paper, the I.B.M. researchers described how
they were able to place ultrasmall rectangles of the material in regular
arrays by placing them in a soapy mixture to make them soluble in
water. They used a process they described as “chemical self-assembly” to
create patterned arrays in which nanotubes stick in some areas of the
surface while leaving other areas untouched.
Perfecting the
process will require a more highly purified form of the carbon nanotube
material, Dr. Guha said, explaining that less pure forms are metallic
and are not good semiconductors.
Dr. Guha said that in the 1940s
scientists at Bell Labs had discovered ways to purify germanium, a metal
in the carbon group that is chemically similar to silicon, to make the
first transistors. He said he was confident that I.B.M. scientists would
be able to make 99.99 percent pure carbon nanotubes in the future.